基于振动监测的静载荷滑动轴承接触摩擦故障诊断实验研究

采用静载荷滑动轴承试验台模拟轴颈-轴承从液体润滑状态逐步向干摩擦状态过渡时的接触摩擦故障的发生和发展过程,进而利用振动信号诊断滑动轴承的接触摩擦故障;通过对特征参数进行归一化处理得到无量纲特征参数,进而通过无量纲特征参数的适当数学组合得到无量纲诊断准则,并探讨了无量纲诊断准则的适用性.结果表明:利用所得到的无量纲诊断准则进行轴颈-轴承接触摩擦故障诊断时无须建立用于模式识别的标准模,可实现快捷方便的故障诊断;无量纲诊断准则对工况不敏感,而对故障更敏感,适用于可变工况下滑动轴承的故障诊断,且诊断成本较低.     

羟基硅酸盐润滑油添加剂对45#钢/球墨铸铁摩擦副摩擦磨损性能的影响

采用MM-200型摩塔磨损试验机考察了45^#钢／球墨铸铁摩擦副在650SN基础油和含羟基硅酸盐矿物复合微粉的650SN基础油(KF-1)润滑下的摩擦磨损性能，结果表明：在650SN基础油润滑下的摩擦系数和磨损率随试验时间增加变化较小；而在KF-1润滑下，试验初期的摩擦系数和磨损率比基础油润滑下的稍大，随着试验时间的延长，相应的摩擦系数和磨损率同基础油润滑下的相比明显降低．磨损表面显微硬度测试结果表明，在KF-1润滑下45^#钢磨损表面形成了多孔摩擦改性层，硬度明显提高，因而摩擦磨损性能显著改善．     

Dynamique multi-contact d'un système de solides tridimensionnels rigidesMulti-contact dynamics of a set of three-dimensional rigid bodies

This study is in keeping with the general pattern of dynamical simulations of a set of rigid three-dimensional bodies submitted to unilateral contact constraints with dry friction. An exact formulation (respecting the contact and friction laws) of the problem of predicting the system accelerations and the contact status, in further evolution is proposed. A numerical treatment of this kind of nonlinear problem is presented. This approach is applied to a simple multi-contact example, and yields results in agreement with those of analytical and numerical type, known for this example. To cite this article: C. Le Saux et al., C. R. Mecanique 331 (2003).     

斜冲击界面动力学研究

讨论了界面受到斜冲击时的动力学问题。有效冲击摩擦系数被处理成冲击过程及初始冲击角的函数 ;界面的法向响应描述计及弹性接触、弹性变形极限以及依赖于应变、应变率及温度的完全塑性接触 ;界面在冲击过程中的构形变化也予考虑 ,并采用平均应变、应变率及最大温升的概念与估算。这种新的斜冲击界面动力学模型用于数值模拟刚性球对于延性靶的斜冲击实验 ,计算与实验比较 ,结果是令人满意的。     

法向载荷和滑动速度对GCr15钢干滑动摩擦的影响

本文研究了在干滑动摩擦情况下,GCr15钢与YG8硬质合金对磨时的摩擦系数与法向载荷及滑动速度的关系。结果表明,摩擦系数是随着法向载荷和滑动速度的增加而降低。根据磨损表面发生的变化和磨损表面温度计算,作者认为法向载荷和滑动速度的增加使闪温增高,从而导致了摩擦磨损表面的局部熔化,即形成了边界润滑,故此摩擦系数降低,而且在较高的载荷和滑动速度条件下,不同显微组织材料的摩擦系数之差减小。     

Ill-posedness at the boundary for elastic solids sliding under Coulomb friction

We consider an incompressible neo-Hookean elastic solid sliding on a rigid surface under the influence of Coulomb friction. It is shown that ill-posedness at the boundary due to failure of Agmon's condition can occur. If the friction coefficient is greater than one, this is the case even in the limit of linear elasticity. The effect of a dependence of the friction force on the sliding velocity is also considered.     

GCr15钢-CVDCr_7C_3镀层摩擦副摩擦振动的研究

本文系统地研究了GCr15钢球-CVDCr_7C_3镀层钢盘摩擦副滑动干摩擦引起的摩擦力(切向力)振动特性及其对材料摩擦磨损性能的影响。试件系统在垂直和水平方向上均处于低刚度、小阻尼状态。试验信号由微机采集、处理并进行频谱分析。结果表明,摩擦力振动的类型与正压力有关,而与拖动速度无关;摩擦力呈周期性自持振动时具有与相对滑动速度典型的非线性关系,振动频率接近(略低)于系统在切向的固有频率,而与拖动速度无关;摩擦力呈非平稳随机振动时,振动频率与系统在法向的振动频率有关,而与系统在切向的固有频率及拖动速度都无关;摩擦偶件运动的平稳性与摩擦力振动的类型有关,而与平均摩擦系数无关;摩擦力所耗费的能量与正压力呈比例关系。     

堆焊熔敷层表面纳米晶层摩擦磨损性能研究

用预压力滚压技术在堆焊修复层表面制备纳米晶层.利用TEM、SEM分析技术研究表面纳米晶层微观结构,利用CETR-3型多功能摩擦磨损试验机考察在干摩擦条件下堆焊层表面纳米晶层的摩擦磨损性能.结果表明堆焊修复层表面经表面纳米化处理后,表面形成厚度约为10μm(晶粒尺寸小于100 nm)的纳米晶层,最表面层平均晶粒尺寸约为10 nm.纳米压痕试验表明纳米晶层的硬度提高,最表面纳米晶层的硬度约为原始堆焊层硬度的3倍.与原始堆焊试样相比,表面纳米化试样的摩擦系数降低了10%,磨损体积降低了25%~30%左右.表面纳米化样品的磨损机制由原始堆焊层的磨粒磨损和黏着磨损转变为磨粒磨损,分析表明晶粒细化导致的高硬度、低塑性是摩擦磨损性能改善和磨损机制改变的主要原因.     

第一原理分子动力学研究类金刚石薄膜的结合强度与摩擦性能

金刚石(110)表面具有不同方向上抛光速率的强烈不对称的特征,用第一性原理全能量平面波赝势方法模拟研究了类金刚石薄膜表面的结合强度与摩擦性能,确定了相互作用模型以及排斥力作用范围,研究了范德华排斥力在摩擦表面上的分布,研究结果表明,摩擦表层感受到的力在〈001〉和〈110〉2个方向上表现明显不同,而且〈110〉方向上摩擦力一直高于〈001〉方向上的摩擦力.     

Scaling study of the combustion performance of gasben gas rocket injectors

To obtain the key subelements that may influence the scaling of gas-gas injector combustor performance, the combustion performance subelements in a liquid propellant rocket engine combustor are initially analysed based on the results of a previous study on the scaling of a gas-gas combustion flowfield. Analysis indicates that inner wall friction loss and heat-flux loss are two key issues in gaining the scaling criterion of the combustion performance. The similarity conditions of the inner wall friction loss and heat-flux loss in a gas-gas combustion chamber are obtained by theoretical analyses. Then the theoretical scaling criterion was obtained for the combustion performance, but it proved to be impractical. The criterion conditions, the wall friction and the heat flux are further analysed in detail to obtain the specific engineering scaling criterion of the combustion performance. The results indicate that when the inner flowfields in the combustors are similar, the combustor wall shear stress will have similar distributions qualitatively and will be directly proportional to p_c^0.8 d_t^-0.2 quantitatively. In addition, the combustion peformance will remain unchanged. Furthermore, multi-element injector chambers with different geometric sizes and at different pressures are numerically simulated and the wall shear stress and combustion efficiencies are solved and compared with each other. A multi-element injector chamber is designed and hot-fire tested at several chamber pressures and the combustion performances are measured in a total of nine hot-fire tests. The numerical and experimental results verified the similarities among combustor wall shear stress and combustion performances at different chamber pressures and geometries, with the criterion applied.